SAIFERM pilot scale bioreactor is an automatic fermenter that meets the requirements of small-scale production and pilot scale scaling. The equipment has powerful functions. Compared with traditional stainless steel fermenters, automatic fermenter can automate sterilization, lid lifting, and other programs, eliminating tedious manual labor and further improving production efficiency. SAIFERM can also tailor the most suitable solution for specific production needs to maximize the success of production experiments for customers.
Pilot scale bioreactor are widely used in industries such as dairy products, beverages, biotechnology, pharmaceuticals, and fine chemicals. The tank body is equipped with a sandwich layer, insulation layer, and can be heated, cooled, and insulated. The tank body and upper and lower filling heads (or conical shapes) are both processed by spinning R angles, and the inner wall of the tank is polished with a mirror finish to ensure no hygiene dead corners. The fully enclosed design ensures that the materials are always mixed and fermented in a pollution-free state. The equipment is equipped with air breathing holes, CIP cleaning nozzles, manholes, and other devices.
Classification of fermenters: According to the equipment of the fermenter, it is divided into mechanical stirring and ventilation fermenters and non mechanical stirring and ventilation fermenters;According to the growth and metabolic needs of microorganisms, they are divided into aerobic fermenters and anaerobic fermenters.Stainless steel fermenter is a device for mechanically stirring and fermenting materials. This device adopts an internal circulation method, using a stirring blade to disperse and crush bubbles. It has a high dissolved oxygen rate and good mixing effect. The tank body is made of imported stainless steel SUS304 or 316L, and is equipped with an automatic spray cleaning machine head to ensure that the production process meets GMP requirements.
Features
- In place sterilization;
- safe and reliable;
- accurate concentration of culture medium;
- Clear observation;
- Easy to disassemble and use.
- Can be cleaned online with CIP and sterilized with SIP (121 ° C/0.1MPa).
- Designed according to hygiene standards, the structural design is highly user-friendly and easy to operate. Smooth transmission and low noise.
- Suitable diameter to height ratio design, customized mixing device according to needs, energy-saving, good mixing and fermentation effects.
- Mirror polishing treatment on the surface of the inner tank (roughness Ra ≤ 0.4 µ m); All process openings such as inlet and outlet pipes, sight glasses, manholes, etc., and the welding points of the inner tank body are transitioned using the stretching and flanging process, which is smooth, easy to clean, and has no dead corners, ensuring the reliability and stability of the production process and meeting the requirements of “cGMP” and other specifications
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