The SAIFERM-BIO Liqud distribution system is one of the commonly used equipment in pharmaceutical production, applied in the production of sterile preparations, biologics, vaccines, eye drops and other drugs in aseptic pharmaceuticals. In the production process of industries such as biopharmaceutical engineering, in order to ensure that products are not at risk of cross contamination during the production process and meet hygiene production process standards, the design of each program must meet high-quality requirements. The unit design of the SAIFERM-BIO-LDS dispensing system process is a concrete manifestation of the production process requirements to achieve rapid response and reduce production costs and energy consumption.
The design and manufacturing of the SAIFERM-BIO-LDS liquid dispensing system module integrates the tank body, material pipeline, and system into one module, which is pre installed and debugged in the factory. The system can fully realize the automation operation of liquid dispensing, and the liquid dispensing process can meet the relevant process requirements such as constant volume, mixing, heating, cooling, and filtration. It can also clean itself (including pipelines), empty and eliminate waste. The liquid preparation process can achieve fully automatic one click control and intelligent operation.
The system is easy to operate, stable and reliable in performance, and automated operation avoids human errors, improving the energy efficiency and quality of liquid preparation production. At the same time, our company has a sound quality control system to provide users with verification support that meets pharmaceutical related technical specifications.
working principle
According to the requirements of the liquid dispensing process, this system uses stainless steel pressure vessel bodies as working spaces to connect pipeline valves and electrical controls with the vessels as designed to form a whole and embed automation control programs. This system can fully realize the automation operation of liquid preparation, and the liquid preparation process can meet the relevant process requirements such as constant volume, mixing, heating, cooling, filtering, etc., and can also clean itself (including pipelines), empty and actual disinfection. The liquid preparation process can achieve fully automatic one click control and intelligent operation.
Automatic Control System
SAIFERM-BIO-LDS liquid dispensing system automatic control program integrated modular design, using Siemens PLC as the main controller, can be customized according to customer needs; After process design, the system can automatically achieve the following functions through programming:
1. Fully automated control, selecting formula management for formula determination, and automatically executing the liquid preparation process after selection.
2. The system mixing, temperature, weight, pH, conductivity, and pressure can be set by oneself, and can achieve functions such as heating, cooling, mixing, constant volume, pH adjustment, and feeding,.
3. Login with three-level permission control, and the entire emulsification process data will be displayed, recorded, saved, and traced in real time after login. It can be connected to an external printer.
4. The system has a system operation fault alarm.
5. The system control interface can be customized.
6. The system is set to automatic CIP cleaning and seamlessly integrates with our CIP cleaning station system.
7. The system reserves redundancy, which can meet the needs of subsequent upgrades and integration with the overall control
Product Features
1. Efficient system, automated operation, reducing manual repetitive labor and error rate, reducing liquid preparation time, and improving efficiency.
2. The system is convenient and occupies a small space. It is designed and customized according to the site requirements to reduce the footprint.
3. Accurate system control, real-time online monitoring of the entire liquid preparation process, precise control of temperature control, constant volume, and liquid delivery.
4. The system is clean and has self-cleaning ability, which can be self washed or combined with CIP cleaning station to complete the cleaning requirements of the dispensing system and conveying pipeline..
5. The system is stable, with a self-developed liquid dispensing control system that adopts a combination of local and remote control methods. The system can be permanently upgraded.
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